Setting up a Besan (gram flour) manufacturing plant involves planning for procurement of raw materials, setting up the production process, obtaining machinery, hiring staff, and adhering to legal and food safety regulations.
1. Executive Summary For Plant of Manufacturing Besan
Project Objective: Establish a plant to produce besan (gram flour) using chickpeas (Bengal gram).
Estimated Project Cost: Typically ranges from ₹50 lakh to ₹2 crore, depending on the scale and level of automation.
Market Demand: Besan is widely used in Indian households, restaurants, and snack industries.
2. Market Research and Analysis
Demand Assessment: Analyze market demand for besan in your target region.
Competitor Analysis: Identify major players, market prices, and customer preferences.
Chickpeas/Bengal Gram: Primary raw material; ensure reliable and cost-effective sources.
Cost: ₹50 – ₹70 per kg (varies based on quality and market fluctuations).
Storage: Plan for warehouse facilities to store raw materials to avoid price fluctuations.
4. Plant Location and LayoutFor Plant of Manufacturing Besan
Location Considerations: Select a location with proximity to raw materials, good transportation facilities, availability of labor, and access to utilities (electricity, water).
Plant Layout: Design a layout that optimizes workflow from raw material intake to processing and packaging.
5. Machinery and Equipment RequiredFor Plant of Manufacturing Besan
Here is a list of basic machinery required for a besan manufacturing plant and approximate costs:
A.Machinery Setup
Cleaning and Grading Machine: Removes impurities from raw materials.
Cost: ₹3 – ₹5 lakh.
2. De-Stoner Machine: Removes stones and other heavy particles.
Cost: ₹2 – ₹4 lakh.
3. Pulverizer/Grinding Machine: Grinds the chickpeas into fine flour.
Cost: ₹8 – ₹15 lakh (depends on capacity).
4. Micro Pulverizer: For producing fine-quality besan.
Cost: ₹5 – ₹8 lakh.
5. Sieving Machine: Separates fine flour from coarse particles.
Cost: ₹2 – ₹4 lakh.
6. Packaging Machine: For packaging besan in different quantities (e.g., 500g, 1kg, 5kg).
Cost: ₹5 – ₹10 lakh (depends on level of automation).
7. Other Equipment: Conveyor belts, weighing machines, storage bins.
Cost: ₹5 – ₹10 lakh.
B.Estimated Machinery Cost
Total cost of machinery: ₹30 lakh – ₹50 lakh (depending on capacity and automation).
6. Plant Construction and Infrastructure
Land Requirement: 5,000 – 10,000 sq ft (approx.).
Cost: ₹20 lakh – ₹50 lakh (location dependent).
Building Construction: ₹30 lakh – ₹50 lakh, including production area, storage, and office.
7. Operational PlanningFor Plant of Manufacturing Besan
Production Capacity: Define production capacity (e.g., 1 ton per day, 5 tons per day, etc.).
Production Process Steps:
Cleaning: Raw chickpeas are cleaned to remove stones, dust, and other impurities.
Grading and Sorting: Ensure uniform size and quality of chickpeas.
Grinding: The cleaned chickpeas are ground using pulverizes to make fine besan.
Sieving: The flour is passed through sieving machines to ensure fine quality and uniform granularity.
Packaging: The besan is packed in appropriate sizes using automatic or semi-automatic packaging machines.
8. Manpower Planning
Skilled Labor: Machine operators, quality control personnel.
Unskilled Labor: Helpers for cleaning, sorting, etc.
Estimated Labor Cost: ₹2 lakh – ₹5 lakh per month (varies by scale).
9. Utilities and Overheads
Electricity: Besan manufacturing plants require substantial power, especially for grinding machines.
Water: Needed for cleaning raw materials.
Monthly Utility Cost: ₹50,000 – ₹1.5 lakh (depends on production scale).
10. Licensing and Compliance
FSSAI License: Mandatory for food manufacturing units.
GST Registration: For tax compliance.
Pollution Control Board Clearance: Required in some states.
Factory License: Depending on the scale of the plant.
11. Quality Control Measures
Standards: Ensure compliance with relevant food safety standards (e.g., FSSAI).
Inspection: Regular checks to ensure product quality and hygiene.
12. Marketing StrategyFor Plant of Manufacturing Besan
Distribution Channels: Retail shops, wholesalers, online sales, supermarkets, and export markets.
Promotions: Branding, packaging design, advertising, and trade exhibitions.
Cost of Marketing: ₹5 lakh – ₹10 lakh initially.
13. Financial Projections
Initial Investment: ₹50 lakh – ₹2 crore, depending on the scale.
Revenue Projections: Assuming production of 1 ton/day at ₹60/kg, monthly revenue = ₹18 lakh (approx.).
Break-Even Analysis: Calculate the point where total costs are covered by sales revenue.
14.Cost Summary (In INR)
Component
Estimated Cost (₹)
Land and Building
₹50 lakh – ₹1 crore
Plant and Machinery
₹30 lakh – ₹50 lakh
Raw Material (Initial Stock)
₹10 lakh – ₹20 lakh
Labor Costs (Monthly)
₹2 lakh – ₹5 lakh
Utilities
₹50,000 – ₹1.5 lakh/month
Licenses and Compliance
₹1 lakh – ₹3 lakh
Marketing and Branding
₹5 lakh – ₹10 lakh
Total Initial Investment
₹50 lakh – ₹2 crore
15. ConsiderationsFor Plant of Manufacturing Besan
Raw Material Quality: Sourcing good quality chickpeas is crucial.
Energy Efficiency: Consider energy-saving equipment.
Packaging: Attractive packaging can improve sales.
Government Support: Check for government subsidies and schemes for MSMEs.
बेसन (चने का आटा) बनाने का प्लांट लगाने में कच्चे माल की खरीद, उत्पादन प्रक्रिया की स्थापना, मशीनरी प्राप्त करना, कर्मचारियों को काम पर रखना और कानूनी और खाद्य सुरक्षा नियमों का पालन करना शामिल है।
बेसन बनाने के प्लांट के लिए कार्यकारी सारांश
प्रोजेक्ट का उद्देश्य: चने (बंगाल चना) का उपयोग करके बेसन (चने का आटा) बनाने के लिए प्लांट स्थापित करना।
अनुमानित प्रोजेक्ट लागत: स्वचालन के पैमाने और स्तर के आधार पर आमतौर पर ₹50 लाख से ₹2 करोड़ तक होती है।
बाजार की मांग: बेसन का इस्तेमाल भारतीय घरों, रेस्तरां और स्नैक उद्योगों में व्यापक रूप से किया जाता है।
बाजार अनुसंधान और विश्लेषण
मांग का आकलन: अपने लक्षित क्षेत्र में बेसन की बाजार मांग का विश्लेषण करें।
प्रतिस्पर्धी विश्लेषण: प्रमुख खिलाड़ियों, बाजार की कीमतों और ग्राहकों की प्राथमिकताओं की पहचान करें।