Setting up a manufacturing plant for detergent powder and cake involves several critical steps, including market research, obtaining necessary licenses, procuring machinery, and ensuring product quality.
1: Market Research and Product Selection For Plant of Detergent Powder & Cake
Product Types:
Detergent Powder: For washing clothes, available in various types (e.g., for washing machines, hand wash, etc.).
Detergent Cake: A solid bar of detergent used for washing clothes.
Industrial Use: Hotels, laundry services, and institutions.
Competition Research:
Understand the market demand, competition, pricing, and consumer preferences. Identify gaps or opportunities for better pricing, packaging, or branding.
2: Legal Formalities and Licensing
Licenses Required:
Trade License: Obtain from local municipal authorities.
GST Registration: For tax purposes.
FSSAI Certification: If the detergent is intended for cleaning edible items (though rare for detergents).
Factory License: Obtain from the local labor department.
Pollution Control Board: Ensure compliance with environmental regulations, especially for industrial-scale production.
BIS Certification: To ensure product quality and standards.
Cost of Licenses: ₹50,000 to ₹2,00,000 (depending on the size and location).
3: Location and Infrastructure Setup
Location:
Select a location that is accessible to raw material suppliers and transport hubs. Ideally, it should be close to key markets for easy distribution.
Space Requirements:
Small-scale plant: 1500–2000 sq. ft.
Medium-scale plant: 3000–5000 sq. ft.
Infrastructure:
Raw Material Storage: For storing surfactants, fillers, and other chemicals.
Manufacturing Area: For mixing, compacting, and drying.
Quality Control Area: To inspect finished products.
Packaging Area: For packing detergent powder and cakes.
Administrative Area: For office functions.
Infrastructure Cost: ₹5,00,000 to ₹20,00,000 depending on the scale of the operation.
4: Machinery and EquipmentFor Plant of Detergent Powder & Cake
Machinery Required:
Mixing Machine: For mixing various ingredients such as surfactants, builders, and fillers.
Powder Sifting Machine: To ensure uniform consistency in the detergent powder.
Drying Machine: For drying the detergent powder after mixing.
Extruder or Compression Machine: To make detergent cakes.
Packaging Machine: For packing detergent powder in bags and detergent cakes in wrappers or boxes.
Cost of Machinery:
Small Scale: ₹5,00,000 to ₹15,00,000
Medium Scale: ₹15,00,000 to ₹30,00,000
5: Raw MaterialsFor Plant of Detergent Powder & Cake
Key Ingredients for Detergent Powder:
Surfactants: Sodium lauryl sulfate (SLS), Linear alkyl benzene sulfonate (LABS).