How to How to Setup a Manufacturing Plant of Wafer Paking Unit?
Wafer Paking Unit
How to Setup a Manufacturing Plant of Wafer Paking Unit?
The demand for wafer biscuits is constantly increasing, and the need for better packaging is equally important. Proper packaging not only keeps the product safe but also helps in increasing its shelf life and looks attractive. If you want to start a wafer packing unit, this guide will be useful for you.
Step 1: Business Plan and Market Research, Wafer Paking Unit
Identify the Target Market
Large wafer manufacturing companies тАУ Britannia, Parle, ITC, etc.
Small and medium wafer producers тАУ who outsource their products to be packaged.
Independent brands тАУ to pack and sell under their own name.
E-commerce and export markets тАУ special packaging for online sales.
Prepare the Business Plan
Decide on total investment, production capacity and pricing.
Study the local and international market demand.
Focus on modern packaging technology and eco-friendly packaging.
Step 2: Licenses and Legal Requirements
Business Registration
Company Registration тАУ Private Limited, Partnership or Sole Proprietorship.
MSME (Udyam Registration) тАУ Beneficial for small and medium industries.
GST Registration тАУ Required for tax compliance.
Required Licenses and Permissions
FSSAI License тАУ Mandatory for packaging of food products.
Pollution Control Board Permission тАУ If plastic or paper packaging.
Labour and Fire Safety Certificate тАУ To ensure factory safety.
Step 3: Location and Infrastructure, Wafer Paking Unit
Selecting the right location
Set up the plant in an industrial area or near wafer manufacturing units.
Take care of the availability of raw materials and transportation.
Factory Layout
Raw material storage area
Packing machinery and handling area
Labelling and printing section
Quality check and inspection area
Storage of packed products
Hygiene and safety measures
Follow food safety standards (FSSAI).
Carry out regular inspections to maintain hygiene.
Step 4: Machinery and Equipment
Required Machines
Automatic wafer packing machine тАУ for packing in plastic or paper wrappers.
Sealing machine тАУ for vacuum and airtight packing.
Flow wrap machine тАУ for high-speed packaging.
Labeling and barcode printer тАУ for branding and tracking.
Weighing and quality check equipment тАУ тАЛтАЛto ensure accurate weighing and packaging.
Automated vs. Semi-automated packaging
For small business тАУ semi-automatic machines are available at a lower cost.
For large-scale production тАУ fully automated machines are more suitable.
Step 5: Raw Materials and Supply Sources, Wafer Paking Unit
Required Raw Materials
Food-grade plastic wrappers тАУ to protect the product.
Paper and biodegradable packaging materials тАУ eco-friendly options.
Inks and printing materials тАУ to print branding and information.
Labels and stickers тАУ to apply product details and barcodes.
Finding suppliers
Buy raw materials from local and international suppliers.
Buying on a large scale will reduce costs.
Step 6: Recruiting and training the workforce
Necessary staff
Machine operators and technicians
Quality inspectors and supervisors
Labelling and packing staff
Marketing and distribution team
Training and hygiene guidelines
Ensure work is carried out as per FSSAI standards.
Train the staff on operation and maintenance of machines.
Step 7: Packaging process and quality control, Wafer Paking Unit
Packaging process
Receiving wafer biscuits тАУ from the manufacturing unit.
Weight measurement тАУ тАЛтАЛEnsure accurate weight of every packet.
Wrapper and labelling тАУ Print branding and information.
Sealing and storage тАУ Airtight packaging and safe storage.
Quality testing тАУ Checking the strength and hygiene of packaging.
Quality control measures
Moisture and freshness retention тАУ Vacuum and airtight packaging.
Accurate weighing and correct sealing тАУ To ensure customer satisfaction.
Branding and correct information тАУ Printing clear details on the labels.
Step 8: Marketing and Sales Strategy
Sales Channel
B2B Sales тАУ Contact big wafer companies, wholesalers.
E-commerce Platforms тАУ Amazon, Flipkart, BigBasket etc.
Direct Distribution тАУ Supply to local grocery stores and supermarkets.
Marketing Strategy
Branding and attractive packaging design
Social Media and Digital Marketing
Trade Shows and Business Networking
Reaching out to customers by distributing samples
Step 9: Financial Planning and Business Expansion, Wafer Paking Unit
Investment Cost
Small Unit тАУ тВ╣10 тАУ тВ╣20 Lakhs.
Medium Unit тАУ тВ╣20 тАУ тВ╣50 Lakhs.
Large Unit тАУ тВ╣50 Lakhs+.
Government Assistance and Loan Schemes
MSME Loans (Mudra Yojana, CGTMSE, Startup India)
Subsidies for Food Processing Industry
Conclusion, Wafer Paking Unit
Wafer packing unit is a profitable business, especially when attention is paid to quality packaging, branding and marketing.
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