Saty Update Go Ahead
The Pipl
Petha Manufacturing Unit

How to Setup a Plant of Petha Manufacturing Unit?

by

How to Setup a Plant of Petha Manufacturing Unit?

Petha is a traditional Indian sweet made from ash gourd (also known as white pumpkin or petha), sugar, and various flavorings. The product is mostly popular in the regions of Uttar Pradesh, Rajasthan, and Delhi.

1. Understand the Product (Understanding Petha)

Petha is a translucent, jelly-like sweet, often flavored with cardamom or saffron. It is typically prepared by boiling ash gourd pieces in sugar syrup until they become soft and take on a sweet flavor. Petha is a popular product sold in various forms, including plain petha, flavored petha, and petha with nuts.

2. Market Research and Feasibility Study For Plant of Petha Manufacturing Unit

  1. Market Demand:
    • Research the demand for petha in domestic and international markets, focusing on regions where it is a popular delicacy, such as Uttar Pradesh, Delhi, and Rajasthan.
    • Study the local market and competitors: Analyze the demand, production capacity, and price points of established petha manufacturers.
  2. Feasibility Study:
    • Cost Analysis: Determine the cost of raw materials (ash gourd, sugar), labor, machinery, and packaging.
    • Profit Margins: Calculate expected profits based on production capacity and pricing models.

3. Legal and Regulatory Compliance

  1. Business Registration:
    • Register your business with the Registrar of Companies and obtain GST registration.
    • Get a factory license and FSSAI (Food Safety and Standards Authority of India) certification for food manufacturing.
  2. Environmental and Safety Licenses:
    • Ensure compliance with local pollution control regulations and fire safety norms.
    • Secure health and hygiene certifications to maintain quality and meet industry standards.

4. Location and Infrastructure Setup For Plant of Petha Manufacturing Unit

  1. Location Selection:
    • Choose a location with easy access to raw materials (ash gourd, sugar) and a good transportation network for distribution.
    • Ensure the facility is in a food-grade environment with proper hygiene standards.
  2. Infrastructure:
    • A standard petha manufacturing unit needs space for production, storage of raw materials, packaging, and a quality control area.
    • Required space: 1,000 to 2,000 square feet for small-scale units, and 5,000 square feet or more for large-scale units.

5. Machinery and Equipment For Plant of Petha Manufacturing Unit

  1. Key Machinery:
    • Boiling Tanks: For cooking ash gourd in sugar syrup.
    • Slicing Machines: To cut the ash gourd into uniform pieces.
    • Sugar Syrup Preparation Equipment: For mixing sugar and water in the right proportions.
    • Molding Machines: For shaping the petha into desired forms (blocks, pieces, etc.).
    • Cooling Equipment: For cooling the petha after it is made.
  2. Packaging Equipment:
    • Packing Machines: For sealing the petha in air-tight packages to preserve freshness.
  3. Cost of Machinery:
    • Small-scale plant machinery: ₹5 lakh to ₹10 lakh.
    • Medium-scale plant machinery: ₹10 lakh to ₹50 lakh.
    • Large-scale plant machinery: ₹50 lakh+.

6. Raw Materials and Ingredients For Plant of Petha Manufacturing Unit

  1. Raw Materials:
    • Ash Gourd (Petha): The main ingredient used for making petha.
    • Sugar: Required for making the syrup.
    • Cardamom/Saffron: For flavoring.
    • Rosewater or other flavorings: Optional for added taste and fragrance.
  2. Sourcing:
    • Ash gourd is grown in abundance in India, so it is easily available in local markets.
    • Ensure a steady supply of high-quality ash gourd and sugar.

7. Labor and Workforce For Plant of Petha Manufacturing Unit

  1. Skilled Labor:
    • Production Workers: To cut, boil, and shape the petha.
    • Quality Control Inspectors: To ensure the petha is prepared correctly.
    • Packaging Staff: For packing and sealing the petha for shipment.
  2. Labor Costs:
    • Skilled operators: ₹12,000 to ₹25,000 per month.
    • General workers: ₹8,000 to ₹15,000 per month.

8. Manufacturing Process For Plant of Petha Manufacturing Unit

  1. Preparation:
    • Peel and slice the ash gourd: The outer skin of the ash gourd is peeled, and the inner part is cut into pieces.
  2. Boiling and Sugar Syrup:
    • The sliced ash gourd pieces are boiled in sugar syrup until they soften and absorb the syrup, turning them into translucent petha.
  3. Shaping and Cooling:
    • The cooked petha is molded into desired shapes and then allowed to cool to set the texture.
  4. Packaging:
    • The cooled petha is packed in airtight packaging to preserve its freshness and shelf life.

9. Cost Estimation For Plant of Petha Manufacturing Unit

ComponentCost (₹)
Land and Building₹10 lakh to ₹50 lakh
Machinery and Equipment₹5 lakh to ₹50 lakh
Raw Materials (Ash Gourd, Sugar)₹1 lakh to ₹5 lakh
Labor (Monthly)₹2 lakh to ₹10 lakh
Utilities and Packaging₹2 lakh to ₹5 lakh
Total Investment₹20 lakh to ₹1 crore

10. Revenue Estimation For Plant of Petha Manufacturing Unit

  1. Price per Unit:
    • Petha is typically sold in pieces or blocks, and the price can range from ₹100 to ₹500 per kg, depending on quality and packaging.
  2. Production Capacity:
    • Small-scale: 500 kg to 1,000 kg per day.
    • Medium-scale: 2,000 kg to 5,000 kg per day.
    • Large-scale: 10,000 kg+ per day.
  3. Monthly Revenue:
    • Small-scale: ₹5 lakh to ₹15 lakh.
    • Medium-scale: ₹20 lakh to ₹50 lakh.
    • Large-scale: ₹50 lakh+.

11. Marketing and Sales For Plant of Petha Manufacturing Unit

  1. Sales Channels:
    • Direct sales to sweet shops, retailers, and supermarkets.
    • Selling through online platforms for wider reach.
  2. Branding:
    • Highlight quality, freshness, and authenticity in branding.
    • Offer different flavors of petha (cardamom, saffron, etc.) to cater to various consumer preferences.
  3. Advertising:
    • Use local marketing, including participating in fairs, festivals, and trade exhibitions.
    • Utilize social media and digital marketing to reach a broader audience.

12. Environmental Considerations

  1. Waste Management:
    • Set up a recycling system for packaging waste.
    • Dispose of food waste and other by-products in an eco-friendly manner.
  2. Energy Efficiency:
    • Install energy-efficient equipment to reduce electricity consumption.

पेठा निर्माण संयंत्र स्थापित करने के लिए आवश्यक कदम:

1. उत्पाद को समझें (Understand the Product)

पेठा एक पारंपरिक भारतीय मिठाई है, जो सफेद कद्दू (अश गार्ड) और शक्कर से बनाई जाती है। यह हल्की, जेली जैसी मिठाई होती है, जो विभिन्न फ्लेवरों में बनाई जाती है।

2. बाजार अध्ययन और संभावनाएँ (Market Research and Feasibility Study)

  1. बाजार की मांग:
    • पेठा की मांग विशेष रूप से उत्तर प्रदेश, दिल्ली, और राजस्थान में अधिक है।
  2. संभावना अध्ययन:
    • कच्चे माल, श्रमिक, मशीनरी, और पैकेजिंग की लागत का विश्लेषण करें।

3. कानूनी और नियामक आवश्यकताएँ (Legal and Regulatory Compliance)

  1. व्यवसाय पंजीकरण:
    • व्यवसाय पंजीकरण और GST पंजीकरण प्राप्त करें।
  2. स्वच्छता और सुरक्षा लाइसेंस:
    • फैक्ट्री लाइसेंस और FSSAI प्रमाणन प्राप्त करें।

4. स्थान और आधारभूत संरचना (Location and Infrastructure)

  1. स्थान का चयन:
    • कच्चे माल और बाजार के पास एक उचित स्थान चुनें।
  2. आवश्यक सुविधाएँ:
    • उत्पादन, भंडारण, और पैकेजिंग के लिए पर्याप्त स्थान सुनिश्चित करें।

5. मशीनरी और उपकरण (Machinery and Equipment)

  1. मुख्य मशीनरी:
    • उबालने के टैंक
    • स्लाइसिंग मशीनें,
    • शक्कर सिरप तैयार करने की मशीनें,
    • कूलिंग उपकरण।

6. कच्चे माल (Raw Materials)

  1. कच्चे माल:
    • अश गार्ड (पेठा)
    • शक्कर।

7. श्रमिक और मानव संसाधन (Labor and Workforce)

  1. कर्मचारी:
    • उत्पादन
    • गुणवत्ता नियंत्रण
    • पैकेजिंग के लिए श्रमिक।

8. उत्पादन प्रक्रिया (Manufacturing Process)

  1. पेठा तैयार करना:
    • कद्दू को काटकर शक्कर में उबालें, फिर उसे सही आकार में ढालें।

9. लागत का अनुमान (Cost Estimation)

घटकलागत (₹)
भूमि और भवन₹10 लाख–₹50 लाख
मशीनरी और उपकरण₹5 लाख–₹50 लाख
कच्चे माल (पेठा, शक्कर)₹1 लाख–₹5 लाख

10. आय का अनुमान (Revenue Estimation)

  1. पेठा का मूल्य:
    • ₹100–₹500 प्रति किलो।
  2. मासिक उत्पादन क्षमता:
    • छोटे पैमाने पर: 500 किलो–1,000 किलो/दिन।

Social Media & Share Market Link

Follow us on:-

Leave a Comment